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Introduction to Pipe heating furnace and forging furnace working principle

2025-5-27

Pipe heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,it has the functions of heat treatment, quench, temper, hardening and tempering and Forging heating,at the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,the main features are Easy to maintain, Easy to control, Strong adaptability, Stable and reliable and energy saving and environmental protection,was developed and designed by One-combustion energy saving。

1、Brief introduction of Pipe heating furnace

Pipe heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,has been favored by more and more customers.。

Pipe heating furnace

Pipe heating furnace

2、Pipe heating furnace structure

The Pipe heating furnace has the following structure

  1. ventilation system
  2. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  3. Waste heat recovery system
  4. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

  5. Radiation chamber
  6. The heat load of the main place for Pipe heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  7. combustor
  8. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  9. convection chamber
  10. The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Pipe heating furnace

Pipe heating furnace

3、Pipe heating furnace function

Pipe heating furnacemultifunctional, with functions such as Casting heating, quench, Casting heating, temper and anneal,it is mainly composed of ventilation system, Radiation chamber, recovery of waste heat, ventilation system and combustor,Pipe heating furnaceThe overall structural design is simple, diverse and beautiful.,is a popular Pipe heating furnace。

Pipe heating furnace

Pipe heating furnace

4、Pipe heating furnace field real shot

A variety of series of Pipe heating furnace pictures are displayed, with exquisite design, reliable quality and trustworthiness.。

Pipe heating furnace

Pipe heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Pipe heating furnace price concessions

The Pipe heating furnace price is introduced as follows:

  1. Cost input
  2. Cost is a direct and fundamental factor that affects the price of Pipe heating furnace. The manufacturing cost is reflected in the capital investment spent on raw materials, labor and technology, which is high in cost, high in Pipe heating furnace price, low in cost and low in price.

  3. product function
  4. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  5. Sales model
  6. One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

  7. Model size
  8. Customer needs are different, so the required product models will be different. Different product models and different performances will naturally lead to different Pipe heating furnace prices.

  9. regional advantages
  10. Different provinces and regions have different consumption levels, different market positioning and different prices.

Pipe heating furnace

Pipe heating furnace

6、One-combustion energy saving workshop real shot

The following is the live video of Pipe heating furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost. of One-combustion energy savingPipe heating furnace.。

Pipe heating furnace

As you can see from the live video.One-combustion energy saving Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

Pipe heating furnaceit is widely used in light industry, war industry, material, surface treatment, aerospace and other industries,it has the functions of normalizing, heat treatment, Forging heating, hardening and tempering and quench,It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。