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Introduction to pusher-type, forging furnace advantages, characteristics and principles

2025-5-27

pusher-typeIt is a forging heating device using gas as fuel.,in the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,Simple structure and advanced technology.,it is mainly composed of recovery of waste heat, ventilation system, furnace chamber, ventilation system and Radiation chamber,widely used inMachinery manufacturing,material,surface treatment,shipping,building materials and other industries,the product looks beautiful.。The following is to introduce the pusher-type:

1、Brief introduction of pusher-type

pusher-typeIt is a forging heating device using gas as fuel.,it has the functions of heat treatment, Casting heating, anneal, quench and temper,Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.,it is an ideal choice for customers to buy pusher-type。

pusher-type

pusher-type

2、Video analysis of pusher-type

The following is the live video of pusher-type designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes. of pusher-type.。

pusher-type

As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

3、pusher-type structure composition

The pusher-type has the following structure

  1. Waste heat recovery system
  2. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

  3. furnace chamber
  4. A space for holding metallic materials for heating.

  5. combustor
  6. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  7. convection chamber
  8. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  9. furnace chamber
  10. A space for holding metallic materials for heating.

pusher-type

pusher-type

4、Introduction of pusher-type characteristics

pusher-type has the following characteristics

  1. Easy to maintain
  2. The structural design of the pusher-type is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

  3. energy saving and environmental protection
  4. As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

  5. Easy to control
  6. By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

  7. Strong adaptability
  8. The pusher-type is suitable for forging and heating of various metal materials and has a wide range of applications.

  9. Stable and reliable
  10. The pusher-type has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

pusher-type

pusher-type

5、pusher-type function

pusher-typemultifunctional, with functions such as hardening and tempering, Forging heating, normalizing, heat treatment and temper,the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.,is an advanced pusher-type developed by our company in combination with the actual situation of the industry。

pusher-type

pusher-type

6、One-combustion energy saving workshop real shot

The finished products of the pusher-type factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

One-combustion energy saving

One-combustion energy saving

The finished products of the pusher-type factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

pusher-typeIt can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.,it has the functions of Forging heating, normalizing, quench, anneal and Casting heating,is a common pusher-type。