Introduction to Solid state heat treatment furnace, advantages, characteristics and principles of heating furnace

Solid state heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the characteristics of Stable and reliable, Easy to maintain, Easy to control, Strong adaptability and energy-efficient，it is usually composed of furnace chamber, Radiation chamber, ventilation system, convection chamber and recovery of waste heat，This Solid state heat treatment furnaceThe overall structural design is relatively simple and compact.，multifunctional, with functions such as normalizing, heat treatment, Forging heating, Casting heating and quench，can be customized according to user's needs.。The following is to introduce the Solid state heat treatment furnace:

1、Brief introduction of Solid state heat treatment furnace

Solid state heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，widely used inMachinery manufacturing,machinery,automobile,building materials,Household necessities and other industries。

Solid state heat treatment furnace

2、Solid state heat treatment furnace application

Solid state heat treatment furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Solid state heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Solid state heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Solid state heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Solid state heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal heat treatment

In addition to forging heating, Solid state heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Solid state heat treatment furnace

3、Advantages of Solid state heat treatment furnace principle

Solid state heat treatment furnaceat work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，It is mostly used in Metal tempering, Energy conservation and environmental protection, Improve production efficiency, Metal heat treatment, Metal heat treatment, Metal forging heating and so on，it has the functions of anneal, temper, hardening and tempering, normalizing and Casting heating，the product looks beautiful.，is a Solid state heat treatment furnace newly developed by One-combustion energy saving。

Solid state heat treatment furnace

4、Structural advantages of Solid state heat treatment furnace

The Solid state heat treatment furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Solid state heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Solid state heat treatment furnace

5、Solid state heat treatment furnace HD real picture

One-combustion energy saving Solid state heat treatment furnace HD picture, panoramic shooting。

Solid state heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Solid state heat treatment furnaceis a kind of high quality and low price Solid state heat treatment furnace，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。