What is a Forging industry heating furnace? Introduction to the advantages and characteristics of forging furnace functions
Forging industry heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,It has a wide range of uses, and is often used inImprove production efficiency,Metal tempering,Metal heat treatment,Metal tempering,Metal melting and casting and so on,it has the characteristics of Easy to control, Easy to maintain, energy-efficient, Stable and reliable and energy saving and environmental protection,can be customized according to user's needs.。The following is to introduce the Forging industry heating furnace:
1、Brief introduction of Forging industry heating furnace
Forging industry heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,Widely used in Energy conservation and environmental protection, Improve production efficiency, Metal forging heating, Metal forging heating and Metal tempering,The overall structural design is simple, diverse and beautiful.,the main structure includes recovery of waste heat, convection chamber, furnace chamber, ventilation system, combustor and so on,modern technology,favorable price。
Forging industry heating furnace
2、Forging industry heating furnace function
Forging industry heating furnacemultifunctional, with functions such as Forging heating, normalizing, quench, heat treatment and Casting heating,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,it is an ideal choice for customers to buy Forging industry heating furnace。
Forging industry heating furnace
3、Forging industry heating furnace use
The purpose of Forging industry heating furnace is introduced as follows:
- Metal tempering
- Energy conservation and environmental protection
- Metal forging heating
- Metal melting and casting
- Improve production efficiency
By properly heating and cooling the metal material, the Forging industry heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
The Forging industry heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.
The Forging industry heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
Although it is mainly used for forging heating, some types of Forging industry heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
The Forging industry heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.
Forging industry heating furnace
4、Introduction of advantages of Forging industry heating furnace
The advantages of Forging industry heating furnace are as follows:
- Intelligent control
- Rapid temperature rise
- Reduce operating costs
- Wide application range
- Multiple fuel options
The Forging industry heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.
The Forging industry heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.
The efficient combustion and waste heat recovery system of the Forging industry heating furnace can significantly reduce energy consumption, thus reducing operating costs.
The Forging industry heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.
Although the Forging industry heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.
Forging industry heating furnace
5、Advantages of Forging industry heating furnace principle
Forging industry heating furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,it can be used in shipping, electron, war industry, pharmacy, building materials and other industries,is carefully developed by One-combustion energy saving combined with advanced technology。
Forging industry heating furnace
6、Forging industry heating furnace structure composition
The Forging industry heating furnace has the following structure
- combustor
- furnace chamber
- Radiation chamber
- convection chamber
- Waste heat recovery system
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
A space for holding metallic materials for heating.
The heat load of the main place for Forging industry heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
Forging industry heating furnace
Forging industry heating furnacethe main structure includes Radiation chamber, convection chamber, Radiation chamber, furnace chamber, combustor and so on,at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,it is widely used inHousehold necessities,light industry,automobile,Machinery manufacturing,aerospace and other industries。
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