What is a Mold heating furnace? Introduction to the Working Principle of Forging furnace

Mold heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，multifunctional, with functions such as normalizing, temper, Forging heating, quench and normalizing。

1、Brief introduction of Mold heating furnace

Mold heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。

Mold heating furnace

2、Introduction of Mold heating furnace characteristics

Mold heating furnace has the following characteristics

1. Stable and reliable

The Mold heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Strong adaptability

The Mold heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Stable and reliable

The Mold heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Mold heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Mold heating furnace

3、Mold heating furnace structure

The Mold heating furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Mold heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Mold heating furnace

4、Physical picture of Mold heating furnace

The design of One-combustion energy saving Mold heating furnace is exquisite and elegant. Here are the high-definition pictures of One-combustion energy saving's factory products for our customers' reference. We need to make an appointment to visit the factory in advance for physical inspection.。

Mold heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Introduction of advantages of Mold heating furnace

Mold heating furnaces have the following advantages.

1. Wide application range

The Mold heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. easy to operate

The operation interface of the Mold heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Rapid temperature rise

The Mold heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Extend the service life of equipment

The Mold heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Mold heating furnace

Mold heating furnaceWidely used in Metal heat treatment, Improve production efficiency, Metal melting and casting, Energy conservation and environmental protection and Metal tempering，generally, it is composed of convection chamber, recovery of waste heat, furnace chamber, Radiation chamber, combustor and other major components。