Introduction to Roller bottom heat treatment furnace, Forging furnace specifications, model parameters

Roller bottom heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，widely used inchemical industry,building materials,pharmacy,shipping,war industry and other industries，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the product looks beautiful.，It has a wide range of uses, including Metal heat treatment, Metal melting and casting, Metal tempering, Energy conservation and environmental protection and Improve production efficiency。

1、Brief introduction of Roller bottom heat treatment furnace

Roller bottom heat treatment furnaceIt is a forging heating device using gas as fuel.。

Roller bottom heat treatment furnace

2、Roller bottom heat treatment furnace use

The purpose of Roller bottom heat treatment furnace is introduced as follows:

1. Energy conservation and environmental protection

The Roller bottom heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Roller bottom heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal tempering

By properly heating and cooling the metal material, the Roller bottom heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal tempering

By properly heating and cooling the metal material, the Roller bottom heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Improve production efficiency

The Roller bottom heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Roller bottom heat treatment furnace

3、Roller bottom heat treatment furnace characteristics

The Roller bottom heat treatment furnace features are as follows:

1. Efficient heating

The Roller bottom heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Strong adaptability

The Roller bottom heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Efficient heating

The Roller bottom heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Roller bottom heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Roller bottom heat treatment furnace

4、Working principle of Roller bottom heat treatment furnace

Roller bottom heat treatment furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is designed by One-combustion energy saving with advanced technology。

Roller bottom heat treatment furnace

5、Roller bottom heat treatment furnace structure

The Roller bottom heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Roller bottom heat treatment furnace

6、Company selection skills

Choosing a suitable Roller bottom heat treatment furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Roller bottom heat treatment furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Roller bottom heat treatment furnaceis a Roller bottom heat treatment furnace，Structure consists of furnace chamber, ventilation system, ventilation system, ventilation system, convection chamber and so on。