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Introduction to Integrated roasting furnace and forging furnace working principle

2025-5-27

Integrated roasting furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.,Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.,is a Integrated roasting furnace,the product looks beautiful.。The following is to introduce the Integrated roasting furnace:

1、Brief introduction of Integrated roasting furnace

Integrated roasting furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,it has the structure of Radiation chamber, ventilation system, recovery of waste heat, combustor and furnace chamber,widely used inmaterial,war industry,heat treatment,shipping,building materials and other industries,It is mostly used in Improve production efficiency, Metal melting and casting, Metal forging heating, Improve production efficiency, Energy conservation and environmental protection, Metal melting and casting and so on,is an advanced Integrated roasting furnace developed by our company in combination with the actual situation of the industry。

Integrated roasting furnace

Integrated roasting furnace

2、Structural advantages of Integrated roasting furnace

The Integrated roasting furnace has the following structure

  1. combustor
  2. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  3. Waste heat recovery system
  4. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

  5. Radiation chamber
  6. The heat load of the main place for Integrated roasting furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  7. furnace chamber
  8. A space for holding metallic materials for heating.

  9. combustor
  10. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Integrated roasting furnace

Integrated roasting furnace

3、Integrated roasting furnace characteristics

The Integrated roasting furnace features are as follows:

  1. energy saving and environmental protection
  2. As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Integrated roasting furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

  3. Strong adaptability
  4. The Integrated roasting furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

  5. Stable and reliable
  6. The Integrated roasting furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

  7. Easy to control
  8. By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

  9. Efficient heating
  10. The Integrated roasting furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Integrated roasting furnace

Integrated roasting furnace

4、Integrated roasting furnace function

Integrated roasting furnaceit has the functions of Casting heating, hardening and tempering, normalizing, Casting heating and quench,features include energy-efficient, Easy to control, Stable and reliable, Easy to maintain and energy saving and environmental protection,the product looks atmospheric.,be loved by our customers.。

Integrated roasting furnace

Integrated roasting furnace

5、Integrated roasting furnace price consultation

The Integrated roasting furnace price is introduced as follows:

  1. Model size
  2. One-combustion energy saving is a Integrated roasting furnace direct selling factory, the Integrated roasting furnace of various specifications and models manufactured are affordable, reliable in quality, good in performance and perfect after-sales, which is a good choice for everyone to buy Integrated roasting furnace.

  3. regional difference
  4. One-combustion energy savingJinan, the transportation is convenient, and the corresponding cost of transporting Integrated roasting furnace is low, which reduces the cost of selling Integrated roasting furnace by manufacturers, and the price will also decrease.

  5. technology content
  6. Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

  7. product configuration
  8. The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Integrated roasting furnace has a higher cost performance.

  9. Manufacturer's sales model
  10. One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

Integrated roasting furnace

Integrated roasting furnace

6、Why choose One-combustion energy saving?

Choosing a suitable Integrated roasting furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Integrated roasting furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

One-combustion energy saving

Integrated roasting furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,the product looks atmospheric.,Simple structure and reliable operation.,it mainly includes combustor, ventilation system, furnace chamber, ventilation system and convection chamber。