Introduction to Integrated mold shell roasting furnace, Forging furnace advantages, characteristics and principles

Integrated mold shell roasting furnaceIt is a forging heating device using gas as fuel.，the main features are Stable and reliable, Easy to control, Easy to maintain, Strong adaptability and energy-efficient，it has the functions of anneal, heat treatment, temper, Forging heating and temper。The following is to introduce the Integrated mold shell roasting furnace:

1、Brief introduction of Integrated mold shell roasting furnace

Integrated mold shell roasting furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，widely used in pharmacy, metallurgy, aerospace, electron, material and other fields，favorable price。

Integrated mold shell roasting furnace

2、Working principle of Integrated mold shell roasting furnace

Integrated mold shell roasting furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，It is a product series that integrates Metal forging heating, Metal tempering, Metal heat treatment, Metal melting and casting and Metal heat treatment，it has the characteristics of energy saving and environmental protection, energy-efficient, Strong adaptability, energy-efficient and Stable and reliable，it is widely used in war industry, Machinery manufacturing, chemical industry, Household necessities, petroleum and other industries，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。

Integrated mold shell roasting furnace

3、Integrated mold shell roasting furnace function

Integrated mold shell roasting furnacemultifunctional, with functions such as quench, Casting heating, Forging heating, normalizing and anneal，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，support customization。

Integrated mold shell roasting furnace

4、Introduction of Integrated mold shell roasting furnace characteristics

Integrated mold shell roasting furnace has the following characteristics

1. Strong adaptability

The Integrated mold shell roasting furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Easy to control

The combustion system and ventilation system of the Integrated mold shell roasting furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Stable and reliable

The Integrated mold shell roasting furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Integrated mold shell roasting furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Integrated mold shell roasting furnace

5、Integrated mold shell roasting furnace picture

Integrated mold shell roasting furnace high-definition picture display, all-round shooting without dead ends, for our customers to visit.。

Integrated mold shell roasting furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Integrated mold shell roasting furnacethe principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，energy saving and environmental protection,Stable and reliable,Strong adaptability,Easy to maintain,Easy to control，it is mainly composed of Radiation chamber, recovery of waste heat, Radiation chamber, ventilation system and recovery of waste heat。