What is a Forging chamber heating furnace? Introduction to the principle of heating furnace structure

Forging chamber heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the main features are Easy to control, energy saving and environmental protection, energy-efficient, Easy to maintain and Stable and reliable。

1、Brief introduction of Forging chamber heating furnace

Forging chamber heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks beautiful.，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it has the functions of anneal, Forging heating, quench, heat treatment and normalizing。

Forging chamber heating furnace

2、Structural characteristics of Forging chamber heating furnace

The Forging chamber heating furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Forging chamber heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Forging chamber heating furnace

3、Video analysis of Forging chamber heating furnace

The following is the live video of Forging chamber heating furnace designed and produced by One-combustion energy saving for users, from which we can see the Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability. of Forging chamber heating furnace.。

Forging chamber heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。

4、Forging chamber heating furnace function

Forging chamber heating furnaceit has the functions of anneal, temper, Forging heating, heat treatment and Casting heating，it is widely used inMachinery manufacturing,pharmacy,machinery,material,surface treatment and other industries。

Forging chamber heating furnace

5、Forging chamber heating furnace application

Forging chamber heating furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Forging chamber heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Energy conservation and environmental protection

The Forging chamber heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Forging chamber heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal heat treatment

In addition to forging heating, Forging chamber heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal heat treatment

In addition to forging heating, Forging chamber heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Forging chamber heating furnace

6、Forging chamber heating furnace price advantage

The Forging chamber heating furnace price is introduced as follows:

1. select a qualified person

The quality of material selection is one of the main factors that directly affect the Forging chamber heating furnace. If the quality of material selection is better, the price may be more expensive. Therefore, customers must first understand the quality of material selection before purchasing products, and then compare whether the quality and price match.

2. market

The market has great fluctuation, which is also the key factor that leads to the imbalance and instability of supply and demand, and then leads to great changes in product prices. Only after a comprehensive understanding and investigation of the market can we make a reasonable decision, and then we can formulate a Forging chamber heating furnace price sales plan that customers are satisfied with, and the main reason for its price rationality is also reflected here.

3. Overall configuration

There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Forging chamber heating furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Forging chamber heating furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

4. After-sales service level

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Forging chamber heating furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Forging chamber heating furnace price can meet the purchasing needs of customers.

5. sales mode

Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

Forging chamber heating furnace

Forging chamber heating furnaceusually used in chemical industry, Household necessities, automobile, building materials, light industry and other fields，it has the characteristics of Strong adaptability, Easy to control, Stable and reliable, energy-efficient and Easy to maintain。