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What is a Tubular quenching furnace? Introduction to the advantages and characteristics of the heating furnace

2025-5-27

Tubular quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,it is widely used inHousehold necessities,metallurgy,heat treatment,machinery,electron and other industries,Strong adaptability,Stable and reliable,Easy to control,energy saving and environmental protection,energy saving and environmental protection,Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.,the product looks beautiful.。The following is to introduce the Tubular quenching furnace:

1、Brief introduction of Tubular quenching furnace

Tubular quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.,energy-efficient,Strong adaptability,Easy to maintain,Easy to control,Stable and reliable,Cheap and high quality。

Tubular quenching furnace

Tubular quenching furnace

2、Tubular quenching furnace field real shot

Speak directly with facts on the spot。

Tubular quenching furnace

As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd The structural design is simple, novel and special.,it is mainly composed of furnace chamber, ventilation system, recovery of waste heat, furnace chamber and convection chamber。

3、Introduction of Tubular quenching furnace characteristics

Tubular quenching furnace has the following characteristics

  1. energy saving and environmental protection
  2. As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Tubular quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

  3. Stable and reliable
  4. The Tubular quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

  5. Easy to maintain
  6. The structural design of the Tubular quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

  7. Efficient heating
  8. The Tubular quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

  9. Stable and reliable
  10. The Tubular quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Tubular quenching furnace

Tubular quenching furnace

4、Introduction of advantages of Tubular quenching furnace

Tubular quenching furnaces have the following advantages.

  1. Multiple fuel options
  2. Although the Tubular quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

  3. Efficient combustion
  4. The Tubular quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

  5. Rapid temperature rise
  6. The Tubular quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  7. Multiple fuel options
  8. Although the Tubular quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

  9. clean energy
  10. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Tubular quenching furnace

Tubular quenching furnace

5、Physical picture of Tubular quenching furnace

One-combustion energy saving Tubular quenching furnacethe product looks atmospheric., the following is a panoramic shot of the Tubular quenching furnace for your reference.。

Tubular quenching furnace

Tubular quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Tubular quenching furnace principle

Tubular quenching furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

Tubular quenching furnace

Tubular quenching furnace

Tubular quenching furnacethe advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.,is a Tubular quenching furnace,at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。