Introduction to Car heat treatment furnace, forging furnace advantages, characteristics and principles

Car heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Easy to control, energy saving and environmental protection, Easy to control, Easy to maintain and energy-efficient。

1、Brief introduction of Car heat treatment furnace

Car heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is based on One-combustion energy saving is carefully developed by One-combustion energy saving combined with advanced technology。

Car heat treatment furnace

2、Car heat treatment furnace HD picture

Car heat treatment furnace are widely used. The following is a multi-directional display diagram of Car heat treatment furnace, and the details are full of quality and intelligence.。

Car heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Car heat treatment furnace application

Car heat treatment furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Car heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal tempering

By properly heating and cooling the metal material, the Car heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Improve production efficiency

The Car heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Car heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Car heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Car heat treatment furnace

4、Functional advantages of Car heat treatment furnace

Car heat treatment furnaces have the following advantages.

1. Intelligent control

The Car heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. easy to operate

The operation interface of the Car heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Improve product quality

Because the Car heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Multiple fuel options

Although the Car heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Efficient combustion

The Car heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Car heat treatment furnace

5、Structural characteristics of Car heat treatment furnace

The Car heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Car heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Car heat treatment furnace

6、One-combustion energy saving delivery site

Speak directly with facts on the spot。

Car heat treatment furnace

As you can see from the live video.One-combustion energy saving at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Car heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，multifunctional, with functions such as temper, hardening and tempering, temper, Casting heating and heat treatment。