Introduction to Full fiber annealing trolley furnace, advantages, characteristics and principles of Forging furnace

Full fiber annealing trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is widely used in pharmacy, Household necessities, aerospace, chemical industry and Machinery manufacturing，Easy to maintain,energy-efficient,Stable and reliable,Easy to control,Strong adaptability。The following is to introduce the Full fiber annealing trolley furnace:

1、Brief introduction of Full fiber annealing trolley furnace

Full fiber annealing trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It can be used for Improve production efficiency, Metal heat treatment, Metal melting and casting, Metal tempering, Metal melting and casting, Energy conservation and environmental protection and so on，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，the main features are energy-efficient, Easy to control, energy saving and environmental protection, Stable and reliable and Easy to maintain，is a Full fiber annealing trolley furnace。

Full fiber annealing trolley furnace

2、Full fiber annealing trolley furnace structure

The Full fiber annealing trolley furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Full fiber annealing trolley furnace

3、Full fiber annealing trolley furnace advantage

The advantages of Full fiber annealing trolley furnace are as follows:

1. Rapid temperature rise

The Full fiber annealing trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Full fiber annealing trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Uniform heating

The Full fiber annealing trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Wide application range

The Full fiber annealing trolley furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Full fiber annealing trolley furnace

4、Working principle of Full fiber annealing trolley furnace

Full fiber annealing trolley furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as quench, temper, Casting heating, Forging heating and hardening and tempering，is a kind of high quality and low price Full fiber annealing trolley furnace，Widely used inImprove production efficiency,Metal heat treatment,Metal tempering,Metal forging heating,Metal heat treatment and so on，is based on One-combustion energy saving is a Full fiber annealing trolley furnace newly developed by One-combustion energy saving。

Full fiber annealing trolley furnace

5、Full fiber annealing trolley furnace price

The Full fiber annealing trolley furnace price is introduced as follows:

1. Manufacturer's sales model

One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. product configuration

Usually, the quotation of Full fiber annealing trolley furnace changes with its configuration, but the quotation is different according to the different needs of customers and different product configurations.

4. Product technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

5. raw material

The higher the cost of materials, the higher the price will be. In the process of purchasing products, users need to make a detailed understanding of the materials selected for products.

Full fiber annealing trolley furnace

6、One-combustion energy saving's strength

The company has many years of Full fiber annealing trolley furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

Full fiber annealing trolley furnaceis a common Full fiber annealing trolley furnace，it is mainly composed of convection chamber, Radiation chamber, recovery of waste heat, ventilation system and combustor，features include Strong adaptability, energy-efficient, Strong adaptability, energy saving and environmental protection and Stable and reliable。