Introduction to Plate chain forging furnace and heating furnace structure principle

Plate chain forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a popular Plate chain forging furnace，Widely used inMetal heat treatment,Energy conservation and environmental protection,Metal tempering,Metal melting and casting,Improve production efficiency and so on。

1、Brief introduction of Plate chain forging furnace

Plate chain forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，multifunctional, with functions such as hardening and tempering, anneal, Casting heating, temper and heat treatment，is a common Plate chain forging furnace，support customization。

Plate chain forging furnace

2、Structural characteristics of Plate chain forging furnace

The Plate chain forging furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Plate chain forging furnace

3、Plate chain forging furnace use

The purpose of Plate chain forging furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Plate chain forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Plate chain forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Plate chain forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal heat treatment

In addition to forging heating, Plate chain forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Plate chain forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Plate chain forging furnace

4、Plate chain forging furnace performance advantage

Plate chain forging furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Uniform heating

The Plate chain forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Intelligent control

The Plate chain forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Wide application range

The Plate chain forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Rapid temperature rise

The Plate chain forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Plate chain forging furnace

5、Plate chain forging furnace explanation video

Speak directly with facts on the spot。

Plate chain forging furnace

As you can see from the live video.，One-combustion energy saving the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

6、Plate chain forging furnace function

Plate chain forging furnaceit has the functions of Forging heating, temper, normalizing, anneal and Casting heating，Stable and reliable,energy-efficient,energy saving and environmental protection,Easy to maintain,Strong adaptability，widely used in shipping, Household necessities, metallurgy, electron, surface treatment and other fields。

Plate chain forging furnace

Plate chain forging furnaceIt is a forging heating device using gas as fuel.，It is an efficient, energy-saving and environment-friendly metal heating device.。