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What is a Roller bottom continuous heating furnace? Introduction to the Working Principle of forging furnace

2025-5-27

Roller bottom continuous heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,the main features are energy saving and environmental protection, Easy to maintain, Strong adaptability, Stable and reliable and Easy to control,the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.,Cheap and high quality。The following is to introduce the Roller bottom continuous heating furnace:

1、Brief introduction of Roller bottom continuous heating furnace

Roller bottom continuous heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,be loved by our customers.。

Roller bottom continuous heating furnace

Roller bottom continuous heating furnace

2、Working principle of Roller bottom continuous heating furnace

Roller bottom continuous heating furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,multifunctional, with functions such as hardening and tempering, heat treatment, Forging heating, normalizing and heat treatment,features include energy-efficient, Stable and reliable, Easy to control, Easy to maintain and Strong adaptability,The overall structural design is simple, diverse and beautiful.,it is mainly composed of combustor, convection chamber, Radiation chamber, combustor and recovery of waste heat,is a common Roller bottom continuous heating furnace。

Roller bottom continuous heating furnace

Roller bottom continuous heating furnace

3、Roller bottom continuous heating furnace advantage

The advantages of Roller bottom continuous heating furnace are as follows:

  1. clean energy
  2. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

  3. Improve product quality
  4. Because the Roller bottom continuous heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

  5. Uniform heating
  6. The Roller bottom continuous heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

  7. Efficient combustion
  8. The Roller bottom continuous heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

  9. easy to operate
  10. The operation interface of the Roller bottom continuous heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Roller bottom continuous heating furnace

Roller bottom continuous heating furnace

4、Roller bottom continuous heating furnace introduction video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Roller bottom continuous heating furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Roller bottom continuous heating furnace

As you can see from the live video.,One-combustion energy saving usually used in surface treatment, material, aerospace, metallurgy, heat treatment and other fields。

5、Roller bottom continuous heating furnace performance advantage

Roller bottom continuous heating furnaces have the following advantages.

  1. Extend the service life of equipment
  2. The Roller bottom continuous heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  3. Intelligent control
  4. The Roller bottom continuous heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

  5. Rapid temperature rise
  6. The Roller bottom continuous heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  7. Efficient combustion
  8. The Roller bottom continuous heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

  9. Multiple fuel options
  10. Although the Roller bottom continuous heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Roller bottom continuous heating furnace

Roller bottom continuous heating furnace

Roller bottom continuous heating furnaceit mainly includes ventilation system, furnace chamber, convection chamber, recovery of waste heat and ventilation system,Roller bottom continuous heating furnaceSimple structure and reliable operation.,It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,the product looks atmospheric.。