What is a Continuous roller hearth furnace? Introduction to the advantages and characteristics of Forging furnace functions

Continuous roller hearth furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，in the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the product looks atmospheric.，multifunctional, with functions such as quench, heat treatment, normalizing, hardening and tempering and heat treatment，is carefully developed by One-combustion energy saving combined with advanced technology。

1、Brief introduction of Continuous roller hearth furnace

Continuous roller hearth furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，has been favored by more and more customers.。

Continuous roller hearth furnace

2、Introduction of Continuous roller hearth furnace characteristics

Continuous roller hearth furnace has the following characteristics

1. Easy to maintain

The structural design of the Continuous roller hearth furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The Continuous roller hearth furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

The combustion system and ventilation system of the Continuous roller hearth furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Strong adaptability

The Continuous roller hearth furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Continuous roller hearth furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Continuous roller hearth furnace

3、Continuous roller hearth furnace video detail

You can buy Continuous roller hearth furnace according to your needs and show you product videos.。

Continuous roller hearth furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it can be used in Household necessities, surface treatment, electron, light industry, shipping and other industries。

4、Advantages of Continuous roller hearth furnace principle

Continuous roller hearth furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the product looks beautiful.，it is an ideal choice for customers to buy Continuous roller hearth furnace。

Continuous roller hearth furnace

5、Structural advantages of Continuous roller hearth furnace

The Continuous roller hearth furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous roller hearth furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Radiation chamber

The heat load of the main place for Continuous roller hearth furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Continuous roller hearth furnace

6、Why choose One-combustion energy saving?

Choosing a suitable Continuous roller hearth furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Continuous roller hearth furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Continuous roller hearth furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the main structure includes recovery of waste heat, ventilation system, furnace chamber, convection chamber and ventilation system。