Introduction to Full fiber forging furnace, how much is the price of the heating furnace?

Full fiber forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is widely used inpharmacy,machinery,shipping,petroleum,light industry and other industries，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，Easy to maintain,Easy to control,Stable and reliable,Easy to maintain,energy saving and environmental protection，it is widely used in electron, metallurgy, Machinery manufacturing, chemical industry and shipping。

1、Brief introduction of Full fiber forging furnace

Full fiber forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Simple structure and reliable operation.，it is mainly composed of ventilation system, ventilation system, combustor, furnace chamber and Radiation chamber，Widely used in Energy conservation and environmental protection, Metal heat treatment, Improve production efficiency, Metal tempering and Energy conservation and environmental protection，it is an ideal choice for customers to buy Full fiber forging furnace。

Full fiber forging furnace

2、Full fiber forging furnace use

The purpose of Full fiber forging furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Full fiber forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Energy conservation and environmental protection

The Full fiber forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Full fiber forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal forging heating

The Full fiber forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal tempering

By properly heating and cooling the metal material, the Full fiber forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Full fiber forging furnace

3、Full fiber forging furnace advantage

The advantages of Full fiber forging furnace are as follows:

1. Efficient combustion

The Full fiber forging furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Improve product quality

Because the Full fiber forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Wide application range

The Full fiber forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Rapid temperature rise

The Full fiber forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Uniform heating

The Full fiber forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Full fiber forging furnace

4、Advantages of Full fiber forging furnace principle

Full fiber forging furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，structure mainly includes: convection chamber, furnace chamber, ventilation system, recovery of waste heat, ventilation system and so on，It is a product series that integrates Metal melting and casting, Improve production efficiency, Metal forging heating, Metal heat treatment and Metal tempering，it can be used in automobile, Machinery manufacturing, building materials, light industry, heat treatment and other industries，the product looks beautiful.。

Full fiber forging furnace

5、Structural advantages of Full fiber forging furnace

The Full fiber forging furnace has the following structure

1. Radiation chamber

The heat load of the main place for Full fiber forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Full fiber forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Full fiber forging furnace

6、Working principle of Full fiber forging furnace

Full fiber forging furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the functions of anneal, quench, normalizing, temper and heat treatment，the main features are energy-efficient, Strong adaptability, Stable and reliable, energy-efficient and Easy to control，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，is a Full fiber forging furnace。

Full fiber forging furnace

Full fiber forging furnacewidely used inwar industry,machinery,petroleum,metallurgy,aerospace and other industries，It is a forging heating device using gas as fuel.。