What is a Split flow forging heating furnace? Introduction to the principle of heating furnace structure

Split flow forging heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。The following is to introduce the Split flow forging heating furnace:

1、Brief introduction of Split flow forging heating furnace

Split flow forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，widely used inmetallurgy,shipping,surface treatment,building materials,light industry and other industries，Mainly used forMetal heat treatment,Metal melting and casting,Improve production efficiency,Metal forging heating andEnergy conservation and environmental protection，multifunctional, with functions such as quench, Casting heating, temper, anneal and normalizing，at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Split flow forging heating furnace

2、On-site real shot of Split flow forging heating furnace

The panoramic shooting of One-combustion energy saving Split flow forging heating furnace is shown as follows.。

Split flow forging heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Split flow forging heating furnace video detail

On-site aerial photography of Split flow forging heating furnace。

Split flow forging heating furnace

As you can see from the live video.，One-combustion energy saving It has a wide range of uses, including Metal melting and casting, Metal tempering, Metal heat treatment, Improve production efficiency and Energy conservation and environmental protection。

4、Split flow forging heating furnace structure composition

The Split flow forging heating furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Split flow forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Split flow forging heating furnace

5、Split flow forging heating furnace principle

Split flow forging heating furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it is widely used in automobile, petroleum, material, aerospace and electron，it is mainly composed of convection chamber, combustor, Radiation chamber, ventilation system and furnace chamber，it has the functions of hardening and tempering, heat treatment, normalizing, Forging heating and hardening and tempering，is an advanced Split flow forging heating furnace developed by our company in combination with the actual situation of the industry。

Split flow forging heating furnace

6、Split flow forging heating furnace quotation

The Split flow forging heating furnace price is introduced as follows:

1. market quotation

The market has great fluctuation, which is also the key factor that leads to the imbalance and instability of supply and demand, and then leads to great changes in product prices. Only after a comprehensive understanding and investigation of the market can we make a reasonable decision, and then we can formulate a Split flow forging heating furnace price sales plan that customers are satisfied with, and the main reason for its price rationality is also reflected here.

2. Product technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

3. product costs

Cost is a direct and fundamental factor that affects the price of Split flow forging heating furnace. The manufacturing cost is reflected in the capital investment spent on raw materials, labor and technology, which is high in cost, high in Split flow forging heating furnace price, low in cost and low in price.

4. raw material

The higher the cost of materials, the higher the price will be. In the process of purchasing products, users need to make a detailed understanding of the materials selected for products.

5. company strength

One-combustion energy saving's scale and strength are relatively strong, the technology and technology of products produced by manufacturers are relatively advanced, and there is less waste of resources in the process of manufacturing, and the price of products will be relatively low.

Split flow forging heating furnace

Split flow forging heating furnacethe advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。