What is a Rapid quenching heat treatment furnace? heating furnace specifications, models, and parameters

Rapid quenching heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Simple structure and reliable operation.，it is mainly composed of ventilation system, furnace chamber, convection chamber, ventilation system and furnace chamber，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a kind of high quality and low price Rapid quenching heat treatment furnace，is developed and improved by One-combustion energy saving。The following is to introduce the Rapid quenching heat treatment furnace:

1、Brief introduction of Rapid quenching heat treatment furnace

Rapid quenching heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Commonly used inEnergy conservation and environmental protection,Metal heat treatment,Metal melting and casting,Metal tempering,Metal forging heating and so on，is developed and improved by One-combustion energy saving。

Rapid quenching heat treatment furnace

2、Rapid quenching heat treatment furnace structure composition

The Rapid quenching heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Rapid quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Rapid quenching heat treatment furnace

3、Rapid quenching heat treatment furnace application

Rapid quenching heat treatment furnaces have the following purposes.

1. Energy conservation and environmental protection

The Rapid quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Rapid quenching heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Rapid quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal tempering

By properly heating and cooling the metal material, the Rapid quenching heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Rapid quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Rapid quenching heat treatment furnace

4、Introduction of Rapid quenching heat treatment furnace characteristics

Rapid quenching heat treatment furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

2. Easy to maintain

The structural design of the Rapid quenching heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Stable and reliable

The Rapid quenching heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Stable and reliable

The Rapid quenching heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Rapid quenching heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Rapid quenching heat treatment furnace

5、Rapid quenching heat treatment furnace video detail

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Rapid quenching heat treatment furnace production process and production site, and gain favorable comments and recognition from customers.。

Rapid quenching heat treatment furnace

As you can see from the live video.，One-combustion energy saving It has a wide range of uses, including Improve production efficiency, Energy conservation and environmental protection, Improve production efficiency, Metal tempering and Metal forging heating。

Rapid quenching heat treatment furnacemultifunctional, with functions such as temper, Forging heating, Casting heating, anneal and heat treatment，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。