Introduction to Two end high-temperature trolley forging furnace, advantages, characteristics and principles of forging furnace

Two end high-temperature trolley forging furnaceIt is a forging heating device using gas as fuel.，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，be loved by our customers.。

1、Brief introduction of Two end high-temperature trolley forging furnace

Two end high-temperature trolley forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Commonly used inMetal forging heating,Metal melting and casting,Improve production efficiency,Metal heat treatment,Metal tempering and so on，features include energy-efficient, Easy to control, Easy to maintain, Easy to maintain and Easy to control，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as heat treatment, temper, Forging heating, quench and anneal。

Two end high-temperature trolley forging furnace

2、Structural advantages of Two end high-temperature trolley forging furnace

The Two end high-temperature trolley forging furnace has the following structure

1. Radiation chamber

The heat load of the main place for Two end high-temperature trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Two end high-temperature trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Two end high-temperature trolley forging furnace

3、Two end high-temperature trolley forging furnace function

Two end high-temperature trolley forging furnaceit has the functions of Casting heating, normalizing, hardening and tempering, heat treatment and Forging heating，it is mainly composed of combustor, furnace chamber, recovery of waste heat, Radiation chamber and ventilation system，This Two end high-temperature trolley forging furnaceThe overall structural design is simple and novel.，the main structure includes ventilation system, ventilation system, recovery of waste heat, ventilation system and combustor，productThe overall structural design is relatively simple and compact.，Cheap and high quality。

Two end high-temperature trolley forging furnace

4、Two end high-temperature trolley forging furnace application

Two end high-temperature trolley forging furnaces have the following purposes.

1. Improve production efficiency

The Two end high-temperature trolley forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Energy conservation and environmental protection

The Two end high-temperature trolley forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal tempering

By properly heating and cooling the metal material, the Two end high-temperature trolley forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Two end high-temperature trolley forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Two end high-temperature trolley forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Two end high-temperature trolley forging furnace

5、Two end high-temperature trolley forging furnace function

Two end high-temperature trolley forging furnacemultifunctional, with functions such as quench, normalizing, temper, anneal and Casting heating，the product looks atmospheric.，it is widely used in heat treatment, chemical industry, automobile, aerospace and pharmacy，the main features are Strong adaptability, energy saving and environmental protection, Stable and reliable, Easy to control and energy-efficient，customizable。

Two end high-temperature trolley forging furnace

6、Structural advantages of Two end high-temperature trolley forging furnace

The Two end high-temperature trolley forging furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Two end high-temperature trolley forging furnace

Two end high-temperature trolley forging furnaceat the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，features include Strong adaptability, energy-efficient, Stable and reliable, energy saving and environmental protection and Easy to maintain。