What is a Regenerative natural gas walking industrial furnace? Introduction to the principle of Forging furnace structure

Regenerative natural gas walking industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

1、Brief introduction of Regenerative natural gas walking industrial furnace

Regenerative natural gas walking industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，Cheap and high quality。

Regenerative natural gas walking industrial furnace

2、Regenerative natural gas walking industrial furnace function

Regenerative natural gas walking industrial furnaceit has the functions of heat treatment, Forging heating, Casting heating, temper and quench，generally, it is composed of recovery of waste heat, ventilation system, furnace chamber, ventilation system, convection chamber and other major components，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。

Regenerative natural gas walking industrial furnace

3、Regenerative natural gas walking industrial furnace application

Regenerative natural gas walking industrial furnaces have the following purposes.

1. Metal forging heating

The Regenerative natural gas walking industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The Regenerative natural gas walking industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Regenerative natural gas walking industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative natural gas walking industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Improve production efficiency

The Regenerative natural gas walking industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative natural gas walking industrial furnace

4、Regenerative natural gas walking industrial furnace principle

Regenerative natural gas walking industrial furnaceat work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is designed by One-combustion energy saving with advanced technology。

Regenerative natural gas walking industrial furnace

5、Regenerative natural gas walking industrial furnace structure composition

The Regenerative natural gas walking industrial furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. Radiation chamber

The heat load of the main place for Regenerative natural gas walking industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Regenerative natural gas walking industrial furnace

6、Regenerative natural gas walking industrial furnace price

The Regenerative natural gas walking industrial furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. Less intermediate links

If there is no middleman to earn the difference, then the Regenerative natural gas walking industrial furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

3. market competition

The market demand has a certain impact on the price of Regenerative natural gas walking industrial furnace. When there are many customers who need Regenerative natural gas walking industrial furnace in the market, there will be a phenomenon that demand exceeds supply, and then the price of Regenerative natural gas walking industrial furnace will become higher. On the contrary, when there are very few customers who need Regenerative natural gas walking industrial furnace, there will be a phenomenon of oversupply, and the price of Regenerative natural gas walking industrial furnace will be reduced.

4. Sales model

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Regenerative natural gas walking industrial furnace is low.

5. raw material

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

Regenerative natural gas walking industrial furnace

Regenerative natural gas walking industrial furnacethe main features are energy saving and environmental protection, energy-efficient, Easy to maintain, Easy to control and Strong adaptability，multifunctional, with functions such as normalizing, anneal, hardening and tempering, heat treatment and anneal。