What is a Three-stage steel rolling heating furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Three-stage steel rolling heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。The following is to introduce the Three-stage steel rolling heating furnace:

1、Brief introduction of Three-stage steel rolling heating furnace

Three-stage steel rolling heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，The structure is novel, special, advanced, reasonable and scientific.，Structure consists of furnace chamber, combustor, ventilation system, recovery of waste heat, convection chamber and so on，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，features include Easy to control, Strong adaptability, Stable and reliable, Easy to maintain and energy-efficient，it is an ideal choice for customers to buy Three-stage steel rolling heating furnace。

Three-stage steel rolling heating furnace

2、Three-stage steel rolling heating furnace structure

The Three-stage steel rolling heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Three-stage steel rolling heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Three-stage steel rolling heating furnace

3、Three-stage steel rolling heating furnace use

The purpose of Three-stage steel rolling heating furnace is introduced as follows:

1. Metal forging heating

The Three-stage steel rolling heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The Three-stage steel rolling heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Three-stage steel rolling heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Three-stage steel rolling heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Energy conservation and environmental protection

The Three-stage steel rolling heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Three-stage steel rolling heating furnace

4、Working principle of Three-stage steel rolling heating furnace

Three-stage steel rolling heating furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。

Three-stage steel rolling heating furnace

5、Three-stage steel rolling heating furnace explanation video

Speak directly with facts on the spot。

Three-stage steel rolling heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。

6、How much is the Three-stage steel rolling heating furnace?

The Three-stage steel rolling heating furnace price is introduced as follows:

1. Manufacturer scale

There are many Three-stage steel rolling heating furnace manufacturers on the market. Different manufacturers spend different costs, such as material costs, labor costs, manufacturing costs, etc., and their products are quoted differently.

2. regional advantages

Geographical location also has a certain influence on the formulation of price, because there is a close relationship between geographical location and transportation cost. Generally, the price of places with superior geographical location will be more fair, which is lower than that of those remote cities. One-combustion energy saving the site is located at:Shandong(Province), where the traffic is very developed and convenient, provides a series of conveniences for the distribution of products to a great extent.

3. Brand strength

At present, there are various brands of Three-stage steel rolling heating furnace in Jinan. The performance, quality and after-sales of products under different brands are different, and the prices of Three-stage steel rolling heating furnace are different.

4. manufacturing cost

The cost of manufacturing Three-stage steel rolling heating furnace varies from manufacturer to manufacturer. The higher the cost of manufacturing products, the higher the product price will be. On the other hand, the lower the production cost, the lower the product price, but the quality of products with high production cost is guaranteed, which can reduce the maintenance cost of customers.

5. product quality

One-combustion energy saving attaches great importance to the quality of products, which can be reflected in the manufacturing process of Three-stage steel rolling heating furnace and the handling of details. Therefore, there is also a close relationship between quality and price. The price of high-quality products will naturally be high, and vice versa.

Three-stage steel rolling heating furnace

Three-stage steel rolling heating furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the product looks beautiful.，is a Three-stage steel rolling heating furnace。